High Precision Zinc Die Casting Services

DeCardy Diecasting offers high precision zinc die casting services with the ability to produce difficult and complex miniature or small functional parts. Our wide selection of advanced machinery is capable of (see machine specifications below) 250 to 700 shots per hour, exerts 7 to 50 metric tons of clamping pressure, and produces shot weights of up to 2 lbs.

Parts are available in sizes up to 24" in length and 24" in width. Manufacturing utilizes a versatile, efficient high pressure die casting process producing and maintaining tolerances of ± 0.0005" throughout. Typical lead times are 4 to 6 weeks, handling small to large production volume. DeCardy’s developed concurrent engineering process optimizes quality and productivity, resulting in a highly cost effective and reassuringly consistent production experience.

Post-casting processes include machining, tapping, grinding, and Vibramilling. Surface finishing options include buffing, painting, e-coating, and electroplating. All production takes place on-site at our ISO 9001:2008 certified facility and every part is subjected to a full regimen of quality assurance protocols and thorough testing and inspections including optical comparator testing. For more information about precision zinc die casting and specialty services, see the table below or contact us directly.

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Zinc Die Casting Capabilities

General Capabilities
High Precision
Highly Engineered
Difficult Parts
Complex
Product Capabilities
Miniature
Small Components
Casting Method
High Pressure Die Casting
Clamping Pressure
7 to 50 metric tons
Shot Speed
250 to 700 shots per hour
Mold Longevity
Up to 2,000,000 shots
Casting Mold Type
Conventional
Multi-Slide
Cavity Sealed
Unit Die
Independent Die
Die Sets
Materials
Zinc
Casting Width
Up to 24 in
Casting Length
Up to 24 in
Shot Weight
Up to 2 lbs
Tolerance
± 0.0005 in
Part Specific
Casting Analysis
Flow
Thermal
Inspection
Optical Comparator
Testing
Customer Specific
Quality Assurance
Regimens
Additional Services
Concurrent Engineering
Tool Maintenance & Modification
Contact Assembly
Customized Packaging & Shipping
Post Die Casting Operations
Machining
Drilling
Tapping
Milling
Grinding
Finishing
Vibramilling
Finishing
Bead Blast
Vapor Blast
E-Coating
Powder Coating
Painting
Electro-Plating
Polishing
Buffing
Production Volume
Small to Large Runs
Typical Lead Time
4 to 6 weeks
Emergency Service Available

Additional Information

Industry Focus
Electronics
Medical
Automotive
Industrial
Housing
Satellite
Tool Manufacturers
Intended Application
Semiconductor Switch Base
Motorcycle Throttle Bracket
Dead-Bolt Lock Frame
Electric Window Gear Bracket Assembly
Instrument Case Cover
Audio Connector
Wall Mount Plate
Valves
Industry Standards
ISO 9001:2008
ISO 13485:2003
North American Die Casting Association (NADCA)
Tooling and Manufacturing Association (TMA)
NSF-ISR
Machines
Techmire
Roto-Finish
French
File Formats
SolidWorks
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